Specification Film Faced Plywood
- The veneer we use is peeled from acacia and eucalyptus logs with 8-14 years plantation forest.To get more news about film faced plywood, you can visit boosterplywood.com official website.
The quality of the film faced plywood greatly depends on the quality and characteristics of the raw materials made it; therefore, before being put into production, veneers have to be checked and classified carefully to 100% A grade( which is full sheet of veneer, without knot, hole or ensure torn).
- Each veneer is very thin with thickness of 1.7mm to 2mm, and the standard moisture content for manufacturing must be below 20%.
- The standard veneer sheets will be thinly staggered at both ends. This process is considered as one of the difference of our factory, so that when stacking the veneers together, the stacked part is not too thick.
- The standard veneer sheets will be thinly staggered at both ends. This process is considered as one of the difference of our factory, so that when stacking the veneers together, the stacked part is not too thick.
2. GLUE SPREADING
- The veneer is spread by glue rolling machine one by one so that the glue is evenly adhered on both sides of the veneer.
- Besides core veneer, glue is also a decisive factor in making the plywood structure bond together strongly. The type of glue our factory use contains 18% melamine, which helps our film faced plywood sheets can resistance under water boiled up to 12 hours and be re-used 12 times.
3.VENEER LAY-UP
- Layering is very important, it can be considered as an art, because if the veneers are not properly arranged, the finished plywood becomes weak, easily warped and broken.
- Skilled workers alternately put the glued layers and the dry layer, 1 layer vertically then the next layer horizontally in a long conveyor, to increase the elasticity and texture of the product. At the same time, each vertical layer will be attached with plastic staplers to fix the core veneers.
4. COLD PRESS
- Cold pressing for a period of 4-8 hours will help to shape the panels temporarily.
5. REPAIRING THE SURFACE
- After cold pressing, workers will use expertise techniques turn over the board, remove the excess wood at the edges and veneer overlap on the surface.
6. FIRST TIME OF HOT-PRESS
- Our factory is using hot press machine of the latest technology, with 6 cylinders for high capacity, stable pressing force, ensuring flat boards, quite accurate thickness.
- In turn, put the panels into each tray of the hot press machine, high temperature and pressure heat the glue to bond the veneer layers together and permanently solidify product structure.
- Hot Pressing time depends on the thickness, ranging around 20-40 minutes
Phenolic film faced birch plywood
Formwork plywoods are tough, waterproof and scratch resistant. They are designed to offer an improved quality of finish and help achieve multiple re-uses in concrete formwork,To get more news about film faced plywood, you can visit boosterplywood.com official website.
When pouring concrete if cared for properly between uses, the smooth and chemical-resistant surface of these plywood panels can allow them to be reused up to 200 times.
Stock thickness (dual-sided = 12mm-18mm)
Stock panel size = 2440x1220mm, larger in single-sided (see below)
Dark brown - sometimes stocked in black, light grey & dark grey
Other colours available to special order, often in single pallet quantites
Most often stocked with no branding/lettering on surface
Smooth surface resistant to chemicals including freshly-poured concrete
Up to 100 concrete pours possible if managed correctly
Smooth phenolic film faced plywoods are tough, waterproof and scratch resistant. They are designed to offer an improved quality of finish and help achieve multiple re-uses in concrete formwork, If cared for properly between pours, the smooth and chemical-resistant surface can allow them to be reused up to 100 times.
Although they are were originally designed for use with concrete formwork, as is often the case, these panels have since found a home in a wide range of unplanned uses, where the smooth, easy-clean surface is desirable.
The panels are most often stocked in dark brown, but are often also held in black, light grey and dark grey. Other colours (e.g. blue, green, red, yellow) are available to special order - most often in single pallet quantities per item. Also available single-sided as the reverse of our range of phenolic slip-resistant plywoods
Thus these panels have been used extensively in the manufacture of smooth faced furniture or sports rebound boards, although their use as rebound boards has all but disappeared, to be superseded in most cases by polypropylene faced birch plywood due to their better UV-stability performance.
These plywoods are used to pour high quality concrete formwork and more than 200 reuses can be achieved with this product if stored & handled correctly.
The surface coating (approx. 1.5mm) offers easier separation from the concrete & easier cleaning, producing a uniform concrete surface colour & quality for every application. The panels are less sensitive to face damage and any scratches do not leave visible marks on the finished concrete.
Film-faced plywood WBP covered with special film
There is the difference between grades of plywood and grades of veneer. Grades of plywood are made up of veneer grades which are used for covering. For example, plywood covered on the front side with grade B veneer and on the back side with BB veneer will have grade B/BB - the first indicates the highest grade.To get more news about commercial plywood, you can visit boosterplywood.com official website.
The functional properties of pine trees also positively affect the building industry. Pine Marine Plywood products are used as building material. It is preferred in the construction industry due to its high resistance. They are also used for concrete support purposes in constructions. In pine trees, the fibers wrap around the trunk spirally, so the trunk strength is higher than other tree species.
Birch plywood covered with the film of a new generation for increased resistance to UV rays (from burnout). SyPly SMART plywood has a pleasant surface appearance. It gives an opportunity to use it not only in formworks but also in manufacturing small-scale architectural structures, interior and exterior design.
Advantages:
increased resistance to uv rays (does not burn out)
does not heat up under the influence of sun rays
wear resistance
resistance to steam and concrete
low level of formaldehyde emission
The problem is hard for the plywood industry
The demand for MDF board for interior and exterior decoration is very large, but domestic enterprises now only meet about 30%, millions of cubic meters of raw material MDF have to import from Thailand, Indonesia, Malaysia, China,To get more news about film faced plywood, you can visit boosterplywood.com official website.
This dependence has limited the initiative and competitiveness of Vietnamese furniture. In that context, in 2008, Kim Tin Group (Kim Tin Group) kicked off the construction of synthetic MDF (Medium Density Fiberboard) Factory in Binh Phuoc province in 2008, bringing credit The fun part contributes to the difficult 'problem' of the wood furniture industry.
Up to now, after one year of construction, Kim Tin has officially put into operation stage 1 of MDF composite board production plant in the center of Dong Phu district, which is expected to produce about 80,000m3 / year.
It is known that, on an area of 24 hectares, 1 hectare wide warehouse and invested over 200 billion with modern European production technology, hot pressing system ISO 9001: 2000, this factory will provide 160,000 m3 / year for the market of quality products equivalent to imported products of the same type with competitive prices. At present, MDF Timbee wood products have been tested by Quastest 3, SGS and MDF standard in Europe, expected to receive E1, CARB-P and CARB-P2 certificates by the end of 2009. Mr. Nguyen Tien Hai, Chairman of Kim Tin Group said that the quality of Timbee, customers in the wood industry that Timbee is not inferior to that of Thailand and Malaysia in terms of flatness hard, sharp lines, gloss, fresh colors ... and competitive prices. At the same time the company also has some big partners such as Moc Dai, Satimex, Minh Duong ...
With the advantage of setting up a factory in Binh Phuoc province, where there is a large stock of industrial plants in Vietnam, the abundant raw material available will help the producers to ensure the production process is stable and stable. regulations. In the long term, Kim Tin has plans to deploy the project of planting 5,000 hectares in Binh Phuoc province with the estimated investment capital of 100 billion. The target of developing the whole system of Kim Tin factory in Ho Chi Minh City, Long An, Hung Yen ... reaches the threshold of 100,000 tons / year.
According to Hai, with the demand for MDF boards to produce wooden furniture products for export, the capacity of the factory only meets a small part of the market, which leads to enterprises. Import MDF board for production. According to the development strategy of Kim Tin Group, by 2015, the plant will be expanded to increase capacity to 300,000 m3 of products per year. Not only is it a concrete step in the multidisciplinary, multidisciplinary development strategy of the corporation, it also contributes to the protection of natural resources, particularly in the use of waste materials from Wood processing plants, branches, forest tops, cashew trees, acacia hybrid, rubber trees have expired ...
Until today, Kim Tin is conducting surveys to By 2015, 5,000 hectares of material forests will be planted by leaders of Binh Phuoc Province and all levels. In addition to putting into operation the industrial plywood factory in Binh Phuoc, the Group has invested in the construction of a complex of factories specializing in producing welding materials and equipment in Long An.
Knowledge about Film Faced Plywood You should Know
The film faced plywood is a kind of building formwork with a smooth and smooth surface, which is made of the northern fine birch, poplar and other boards through high temperature hot pressing.To get more news about film faced plywood, you can visit boosterplywood.com official website.
This film faced plywood is suitable for high-rise buildings, shear walls, and overpasses. Bridges and other construction projects. The film faced plywood has good corrosion resistance and will not corrode the surface of the concrete. It can be processed into various shapes of formwork according to the needs of construction, and the advantages and performance of the clear water formwork in all aspects are more suitable for construction construction than ordinary building templates among.
The light weight of the film faced plywood is more suitable for high-rise buildings and bridge construction projects, and it can be used in the process of not deforming, cracking, and long service life.
ZMADTO Plywood Co.Ltd is focus on construction plywood & wood formwork product. Our factory was established in 1993 and covers an area of 240,000 square meters with an average daily output of more 30,000 pcs plywood. Besides, the factory has more than 200 advanced equipment. After years of continuous development, it has become a leading company in the international wood formwork industry and exported to more than 20 countries around the world.
How to choose the most ideal film faced plywood?
Nowadays, the demand for plywood is very large, which drives a series of plywood products. It's easy to find a film faced plywood, but you also need to choose a film faced plywood that is good and suits your needs.To get more news about commercial plywood, you can visit boosterplywood.com official website.
Thin film faced plywood is lightweight, corrosion resistant, water resistant, easy to combine with other materials, and easy to clean and cut. The edges of the plywood are treated with a water-repellent coating to provide high water and abrasion resistance. Due to its durability and surface treatment, it can be used in open air environments such as warehouses, railway wagons, floors, truck sidewalls, etc. Plywood is coated with high quality imported plywood to ensure hardness and damage resistance. The surface of the film faced plywood is hygienic and resistant to strong detergents, which is of great significance for agricultural construction and food storage. It can be used for protection against termites under conditions of high temperature drop, moisture influence, detergent cleaning, etc.
size
When it comes to selecting materials for upcoming projects, an underrated and often overlooked aspect is buying the right plywood thickness and sheet size. The correct ply size is necessary, but if you are not an experienced veteran, it is difficult to get all the numbers. Obviously, you want to buy enough plywood so you won't run out before you finish, but you also need to make the plywood's properties and dimensions.
Film faced plywood is 4 feet tall. X8 feet of several popular thickness sheets, including 1/2 inch, 3/4 inch and 5/8 inch. 1/2 inch plywood will be used for boxes and cabinets, while 5/8 inch plywood will be used to build the roof. In addition, 3/4 inch plywood is very strong and durable.
interest
Plywood is a better roof than a directional Strand board (OSB) because OSB, once wet, tends to become mushy. Plywood can be reused by drying the board and repairing damaged roofing materials or replacing lost tiles. OSB, although it makes good use of forest wood products, is a better location and it will remain dry, such as floor covering plastic, clay or ceramic tiles.
Types of
Waterproof grade film faced plywood (WBP, weather and anti-boiling) can be used for exterior applications, including shed and building cladding. Special glue is used inside the layer to resist water until a certain point. The exterior grade of the paint or paint surface protects the plywood from the harsh elements, it is exposed. Marine plywood has excellent water resistance and is suitable for marine applications. Film faced plywood is not as waterproof as marine plywood, but you don't have to worry about it.
Winter construction matters needing attention of construction template
In a construction project, the existence of building template is very important, building template is one of the key working procedure in engineering, effective guarantee of the concrete forming effective measures, so what is the need to pay attention to in the winter construction building template place?To get more news about film faced plywood, you can visit boosterplywood.com official website.
Actually, as you know, the general construction of building template is mainly in the summer or the autumn season, in winter it is very rare, but also some, building templates, mainly is to follow the principle of practicability, safety and economy, want to consider the main points of the template and the support time, pay attention to the construction load, construction personnel and construction equipment and so on, and the concrete pouring, the template of the lateral pressure caused by the vibrating these points, first of all to ensure that the template has a certain bearing capacity, stiffness and stability, and the guarantee for the construction of not deformation and destruction, as well as engineering not couch,There is a great deal of guarantee for the safety of the project.In winter construction for winter construction technical clarificaiton, ensure that each project process in accordance with the relevant provisions and specifications complete, have a record of winter construction, if find abnormal, timely adjustment, provide the basis for subsequent template construction plan arrangement.We should also make sure the weather changes. If the temperature drops sharply, we should take timely measures to ensure the smooth completion of the construction.
the production process of Polyester Plywood
Polyester Plywood has played an irreplaceable role in construction. Plywood is produced with wood as the main raw material. Because of its rational structure and fine processing in the production process, it can generally overcome the defects of wood and greatly improve and improve the quality of wood. Physical and mechanical properties, plywood production is an important way to make full and rational use of wood and improve the performance of wood. The production of plywood is also a very important process, and some problems that often occur in the production process need our attention.To get more news about Medium density fibreboard, you can visit boosterplywood.com official website.
The most common veneer problems of Polyester Plywood include "bubbling of the dough", "penetration of the dough", "exposed dough", "cracked dough" and "wrinkled dough". "Skin", for construction plywood, the pasted skin is this skin, which shows its importance. Even if there is a slight inadequacy, we may eliminate it.
Heat press issues with Polyester Plywood. The hot pressing of plywood is very important in production. First of all, it is necessary to master the heat of hot pressing: if the heat is insufficient, it will cause "edge and corner opening", and the light will cause low bonding strength. It is brittle and wastes fuel, and the best opportunity to judge is just after the furnace; secondly, it is the best to adopt the appropriate hot pressing technology curve: for example, there are often "bubbles" inside the plate during hot pressing, and many manufacturers The method of reducing the hot-pressing temperature and extending the hot-pressing time will be adopted, but the best method is to adopt a suitable hot-pressing technical curve. Of course, there are many other reasons for forming, and we need to analyze the specific questions in detail.
The slab of Polyester Plywood, and the pre-pressing of the dough. Because of the poor quality of some urea-formaldehyde resin glues, especially environmentally friendly urea-formaldehyde glues, although other aspects of the glue are of good quality, the initial viscosity of the glue itself is poor, the raw materials used by the plywood factory are wet, and the production process of the plywood factory is not appropriate, and many other reasons, coupled with the autumn and winter seasons Low temperature will result in poor pre-pressing of plywood slab and dough. If this problem cannot be solved, the quality of Polyester Plywood will be very poor.
What is film face plywood?
Film face plywood is an outdoor plywood used in formwork and building construction. film face plywood also called shuttering plywood, formwok plywood, concrete form or wooden shuttering. It is special plywood with two sides waterproof film coating on surface made from wbp phenolic on both sides.To get more news about film faced plywood, you can visit boosterplywood.com official website.
Film face plywood has strong waterproof and moisture resistance, acid and alkali corrosion resistance and bending resistance.
Because of its excellent moisture resistance, corrosion resistance and higher acid and alkali resistance, as well as light weight, bending resistance and easy cutting, film-face-plywood is very suitable for use as building formwork. The special waterproof membrane on the surface of this plywood and the edge waterproof coating together form a closed waterproof whole, making it more durable and not easy to deform when used in extreme weather and harsh environments outdoors.
film face plywood can be used as horizontal fomwork and beam-column formwork that require high flexural shear strength, strong water repellency to ensure the integrity of the concrete build and the accuracy of its shape. Conventional film-faced plywood thicknesses are 12mm, 15mm, 18mm, 21mm, 25mm and 28mm. The thickness of film face plywood for special needs can exceed 40mm.
Film face plywood is widely used in the construction industry and trailer floorproduction. It is easy to mount and use.
(1). Construction projects use
film face plywood can be used as concrete formwork in construction projects, casting concrete roofs, beams and columns and other concrete construction bodies.
(2). Decoration use
Film face plywood can be used as wallboard.
(3). Trailer and ships manufacture use
film face plywood can be used as trailer floor, as well as the manufacture of trailer and boat interior furniture.
(4).DIY use
Film face plywood can be used for other DIY purposes due to its excellent waterproof properties.
Seven key things to remember while choosing Commercial Plywood
Plywood is an engineered wood panel made from wood veneers and panels glued together under significant heat and pressure, stacked on top of each other. Online buying of plywood requires testing a few basic items such as plywood form or grade, borer and termite tolerance, warranty certificates, additional certificates from third parties, test reports, holding power of nail & screw, density, etc. It will help if you put a lot of effort into Looking For Commercial Plywood Manufacturers.To get more news about film faced plywood, you can visit boosterplywood.com official website.
Buying Plywood
When the process of making an item of furniture for your house comes up, and you need to make a material decision to make an item of furniture, you become conscious and puzzled at the same time by hearing about several wooden items such as plywood, particleboard, blockboard, MDF, etc. In almost any furniture such as sofa, cupboard/wardrobe/closet, drawers, kitchen cabinets, etc., plywood is the most common building material used. So we have tried to include a plywood buying guide here that will help you when you plan to purchase plywood from the market.
The first important thing to consider in your purchases of timber is Looking For Commercial Plywood Manufacturers. There are many plywood sellers, but you can never be sure who to trust, particularly now that lumber prices are dropping. Dealers struggle to keep up with the decreased cost and therefore reduce the efficiency. This should not, though, be a concern when you buy from reputable dealers.
There are many types of plywood, and each type is intended for particular purposes. Therefore, it is necessary to recognize the styles of plywood to prevent waste and needless maintenance. The numerous types of plywood, designed for different tasks, include hardwood, softwood, structural, internal, external, timber core, aircraft, marine, and overlay.
The flatter the plywood is, the stronger it would be than the other ones. While it is not uncommon to slip on one or two bending plywood, it is important to try as best as you can to avoid them. This is because they are challenging to use, especially on large items such as doors, floors, or rooftops. If the plywood is not flat or at least 95 % flat, then the layering is a problem, which could cause further issues.
When it comes to plywood, the more plywood, and the thicker the veneer, the better. It is important that you closely examine the edges, especially the face veneer. It should be very easy to detect the veneer’s thickness; otherwise, it would be too thin, and the thicker, the stronger, as described above. During finishing and sanding, thin veneers cause problems. Also, check the joints between the layers so that they are even and smooth with the grains. However, if you find knots or voids on the edges, there is a lot more likely to be the same on the sheet.
Another thing that holds significant importance is the size of the plywood. A handful of plywood sizes are available. But the most widely used is 4 x 8 ft, which, depending on the need, can be split into smaller sizes. The thickness of the plywood is also to be considered when talking about the size. The thickness of the plywood is more or less related to its strength, and it is important to verify which thickness is better for which task with your supplier. This is another reason why choosing the right dealer who can advise you accordingly is important.
The higher the grade, the clearer and smoother the plywood is. Plywoods are typically classified with two letters from A-D, with A being the highest and D the lowest. Certain activities do not actually need grade A, such as subflooring, but you do not like D, and therefore are fine for C or D. On the other side, exterior plywood is A-A grade and is best used for walls and rooftops.
Finally, know how much you need to invest and how much you want to spend. Some tasks do not actually need more plywood, and you can use thinner, cheaper options in such tasks. However, as mentioned above, all of these can be checked while Looking For Commercial Plywood Manufacturers. In comparison, tasks such as subflooring do not involve grade-A plywood. For grade C-D, they are better off.