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The Future of Plastic Recycling: Water Cooling Machines
In the quest for sustainable solutions, plastic recycling has emerged as a key player. Among the various technologies employed, water cooling plastic recycling machines have shown great promise.Get more news about water cooling plastic recycling machine,you can vist our website!
Water cooling plastic recycling machines are a type of recycling equipment that uses water to cool and solidify molten plastic during the recycling process. This technology has several advantages that make it an attractive option for recycling facilities.
The process begins with the collection and sorting of plastic waste. The sorted plastic is then cleaned and shredded into small pieces. These pieces are melted in the machine and then cooled using water. The cooled plastic is cut into pellets, which can be used to manufacture new plastic products.
One of the main advantages of water cooling machines is their efficiency. The use of water for cooling allows the machines to process large amounts of plastic quickly. This results in higher throughput and lower operating costs, making the recycling process more economical.
Another advantage is the quality of the recycled plastic. The rapid cooling provided by the water helps to preserve the properties of the plastic, resulting in high-quality recycled material. This material can be used in a wide range of applications, from packaging to construction, further promoting the circular economy.
Water cooling machines are also environmentally friendly. They use less energy than traditional cooling methods, reducing the carbon footprint of the recycling process. Additionally, the water used in the cooling process can be recycled, minimizing water waste.
In conclusion, water cooling plastic recycling machines represent a significant advancement in plastic recycling technology. Their efficiency, quality output, and environmental benefits make them a valuable tool in the fight against plastic waste. As we continue to seek sustainable solutions for our planet, technologies like these will undoubtedly play a crucial role.
Genius Plastic Washing Recycling Line
A noted recycling industry leader with close to five decades of experience, Genius Machinery has recently introduced its new plastic washing recycling line for the South American market. The most critical component of this advanced suite of products is the Screw Press Dewatering Machine, also known as Squeeze Dryer.Get more news about die cutting plastic recycling machine,you can vist our website!
In response to the growing demand within the South American market, Genius Machinery is proud to unveil its highly sophisticated plastic washing recycling machine line. Headquartered in Taiwan, Genius is a global leader in developing and promoting state-of-the-art machinery for the recycling of a wide range of plastic materials. The major highlight of the company’s just launched product line is the Screw Press Dewatering Machine.
Genius Plastic Washing Recycling Line features the Screw Press Dewatering Machine, also known as Squeeze Dryer, as its most critical component.
It has been observed that washed plastic films can retain up to 30% moisture, which can significantly impact the efficiency and production of the subsequent pelletizing process. The latest development in the field of plastic film recycling, Screw Press Dewatering Machines or Squeeze Dryers can dehydrate the washed film, reduce the volume of recycled materials, and further refine the essence of final plastic pellets. Genius’ new Screw Press Dewatering Machine ensures that only 3% moisture content remains following the drying process, which bolsters the production efficiency and pellet quality of plastic recycling granulators.
The plastic recycling washing plant line from Genius also includes rigid washing plants as well as film washing plants. The rigid washing plants are designed to recycle post-consumer hard materials such as bottles, injection molding waste or scrap, pipes, e-waste, and other rigid materials. These systems produce uniform plastic flakes with high purity and low moisture content.
The film washing plant has been designed by Genius to help users recycle post-consumer film or bags. After the washing and squeezing, these machines can produce high quality squeezed flakes containing less than 3% moisture levels. Equipped with crushing, washing, and drying units, these film washing plants can effectively process materials such as land-filled waste films, agriculture films, industrial stretch wrap films, and much more.
Indiscriminate use of plastic over the years has resulted in one of the most concerning global issues. According to a recent United Nations Environment Program (UNEP) report, approximately 430 million tons of plastic waste is created worldwide per year by different types of human activities. Two-thirds of this waste can be attributed to short-lived products that become wastes in quick time. The report strongly emphasizes on redesigning how plastic and plastic products are produced, used, recovered, and disposed and this is where recycling can play a major role.
As a globally trusted name in the industry, Genius has always been proactively promoting the utility of plastic recycling. The company has recently published a blog post titled 5 Steps to Building Your Own Plastic Film Recycling Washing Line/Plant, providing detailed guidelines about the process of building a plastic film recycling plant.
Industrial Water Chiller Air Cooled Type for Plastic Recycling Machine
Industrial chiller are the perfect solution for any application, in particular for the plastic field, such as : injection molding, extrusion(sheet & profile), blow molding, thermoforming , PET, plastic film, and other industrial field : electroplating (surface treatment), medicine, chemical, hydraulic system, leaser, shoe-making, electronic, print, etc.Get more news about water cooling plastic recycling machine,you can vist our website!
Description:
Air-cooled type water chiller is applicable for cooling moulds to reduce products molding cycle, also they are available in the cooling of equipments in order to maintain a normal temperature. Besides, they are suitable for other industries with the need of cooling.
Air Cooled Chillers are often an excellent process cooling option to water cooled chillers because they are closed loop systems. Closed loop systems have the ability to offer instantaneous cooling to plant processes as well as offer significant savings in water usage by recirculating coolant/water.
Features:
1.Selected world class famous hermetic scroll compressor, with lower noise and less vibration, efficient and energy saving.
2.Enviroment-friendly refrigerant R407C,R134A,R410A,etc, no harm to the ozone field.
3.SIEMENS electrical parts ensures stable running and liability of the machine.
4.Well-know brand pumps, with large working range, low noise, reliable performance and no leakage.
5.High-quality stainless steel tanks and piping system, ensuring water purity and easy maintenance.
6.Cooling capacity range from 2kw-2500kw, with various models, can fully meet the demands of industrial production.
7.Europeanization designed exterior with electrostatic spray coating, simple structure and elegant appearance.
5 Minutes to Understand Plastic Pelletizing Machine
Pelletizing plastics is the process that includes melting and cutting polymers into easy-to-handle plastic pellets. Understanding pelletizing system and feeding system will help you select the right plastic pelletizing machine!Get more news about die cutting plastic recycling machine,you can vist our website!
Pelletizing Systems
Pelletizers are the essential parts of plastic pelletizing machines. There are several types of pelletizing methods. Die face cutting system, also known as hot die cutting pelletizing system is the most popular used system among the other options. In this system, the molten polymers pass through the die head, and later on a rotating blade cuts the hot polymer at the surface of the die.
The common feeding types for plastic pelletizing recycling machines include hopper feeding and side feeding.
Hopper Feeding Pelletizing System
A feeding hopper feeds materials directly into the extruder without preheating. Harder plastic scraps or rigid regrind such as crushed HDPE bottles are suitable to be recycled by the hopper feeding system. Soft plastic materials such as crushed and washed PE films are also processable, which makes a flexible solution for the hopper feeding pelletizer.
A side feeding is a stable and continuous measure to feed materials. It allows stable extruder feeding even when the bulk density varies. So the overload and underload can be avoided, which assures maximum efficiency.
A compacting and pelletizing system combines the function of the cutter, crushing, compacting, plasticization and pelletizing in one step. It is an efficient solution for plastic film, HDPE bags, plastic raffia, zipper, nonwoven bags and foaming materials repelletizing.
Flexible Customized Pelletizing System from Genius
Upon the customer's requirements, Genius provides a flexible customized pelletizing system for each customer starting from sorting units, feeding units, to degassing units, number or type of filters, storage and packing systems. Moreover, due to the various materials to recycle, Genius helps customers with the unique screw design requirements and pelletizing units.
Through the various requirements and feedback from different customers, today we are one of the most reliable manufacturers of customized plastic recycling machines. Below, you’ll see 2 case studies of Genius’s super services.
Peru - Video Conference Support for the Installation
Recently a Peruvian customer who started in the recycling business for the first time acquired a recycling pelletizing line. However, due to the pandemic, the engineers were not able to travel abroad for the installation. For the customer that is a huge disadvantage to install a recycling machine because it is their first time acquiring this machine. Genius’s technicians have supported them through the usage of video conferencing during the installation. The customer followed the instructions and installed the whole machine by themself without any further inconvenience.
Japan - Repeat Orders to Genius
The customer was originally using Japanese recycling machines. They bought a squeeze dryer from Genius three years ago and were impressed with the quality of the machine. Then they bought another set of recycling lines. After operating and making sure about the efficiency of the line, they contacted Genius’s technicians and ordered once more another set of the same recycling line.