User blogs

Progressing cavity pumps improve oil/water delivery system of Midwest oil producer

When a well in an oilfield is first opened, generally there is plenty of existing pressure and volume for oil, gas and water to reach the surface. Over time, however, that initial boost reduces and artificial lift methods must be applied to literally push those resources to the surface. The most often used artificial lift methods include progressing cavity pumps (PCP), rod lift, plunger lift, gas lift, hydraulic lift and electric submersible pumps (ESP). Each has particular strengths for specific applications.To get more news about Progressive cavity pump stator, you can visit brysonpump.com official website.
NETZSCH, in partnership with DXP, began a discussion with a Midwest oil producer that used the gas lift method. The producer had just constructed a multi-pad well site having designed in the gas lift artificial lift method.

In this system, high-pressure gas is injected into the well bore, which forces the fluids to the surface. Each well then feeds the gas and fluids to a dedicated two-phase horizontal separator, which divides a major portion of the gas from the well fluids. The gas is then directed back into the compressor to be re-injected into the well bore. The liquids and residual gas (not separated in the initial phase) are then sent to a vertical two-phase separator for additional processing. The residual gas rises to the top of the separator and is fed back to the compressor. The fluids are then forced into the pumping system to be transported through pipelines to a central processing facility (CPF) where the oil is now separated from the water. The CPF is approximately 15 miles from the well site.
Centrifugal pumps are unable to maintain constant flows when the suction pressures vary. This is also the case when discharge pressures fluctuate. To provide consistent flow rates, control valves and other instrumentation must be used to ensure the centrifugal pump is operating at its best efficiency point (BEP). If not, the flows drop off substantially reducing production.

Viscosity fluctuations are challenging for centrifugal pumps because flow output is affected. For instance, as viscosity increases the flow rate of a centrifugal pump will begin to rapidly decrease, and production rates are reduced.

The high-speed impeller rotation of centrifugal pumps cannot handle solids or abrasives without accelerated wear. Because of the high speeds (3,600 RPM) solids and abrasives can cause rapid wear of the impellers, resulting in reduced production and high maintenance costs.

To resolve these issues that this oil producer experienced, NETZSCH partnered with DXP to address each issue. NETZSCH NEMO Progressing Cavity (PC) Pumps address each issue.

NEMO PC pumps can handle fluctuations in suction and discharge pressures while maintaining a consistent flow rate. In addition, changes in viscosities of the pumped fluid do not affect the flow rates allowing production to continue at the highest levels required. Furthermore, the pump speeds are controlled by variable frequency drives (VFD’s) to meet production flow rates, and the pumps can meet the pressure demands over the wide speed range. Lastly, NETZSCH NEMO PC pumps can handle the solids and abrasives that could be present in the fluid with little wear. This is because of the low internal leakage (slip) inside the pumping elements, which is the result of the tight compression fit between the rotor and stator.

To meet the application conditions provided by the producer (7,500 BPD per pump, up to 250 psi suction pressures, differential pressure of 500 psi) NETZSCH engineers selected the NEMO pump model NM076SY06S36Z. Since the producer required a total capacity of up to 30,000 BPD from the three wells, NETZSCH recommended the use of four pumps.
NETZSCH offers many different universe joint options to meet demanding pumping applications. In this case, NETZSCH engineers recommended the Z type joint. The Z double seal pivot joint is used when flows and pressures are high and when torque and axial loads are at their highest. This joint is oil-filed and hermetically sealed with two independent seals that are resistant and compatible to both the lubricant and the pumped fluid. It is designed for continuous, heavy-duty operation under the highest loads. The joint also has a special design that uses a balanced seal. The balanced seal is referred to as an equalizer. The equalizer is a sliding piston that sits in the tube coupling rod and applies pressure on the lubrication oil at the same rate the seal is pressurized from the outside. This balanced seal design is able the handle suction pressures up to 1,000 psi.

Industrial Pump Types and Benefits

There are a lot of different industrial pumps which you could use for your machinery. You might be surprised at just how many different types of pumps there are because there are more than a dozen different models, and each one does something unique. However, you need to pick the right pump for your machinery, and this is harder than it looks – especially when the differences between some of them are very small but impactful. Choosing the right pump for you means that you’ll need to know what the benefits of industrial pump types are and how they can be incorporated into your system. Let’s take a look at some of the most common types of industrial water pumps and see how each one can be incorporated into your machinery.To get more news about Progressive cavity pump parts, you can visit brysonpump.com official website.

1. The Centrifugal Pump

This type of pump is the best choice for anyone who is working with low-viscosity liquids and higher flow rates.

2. The ANSI Process Pump

This pump uses something called dimensional standardisation. This allows for the design,
piping, and foundation of the pump to be completed before the pump supplier is even chosen. It also uses a lot of material types that other pumps don’t have.

3. The API Process Pump

This is a safe and reliable pump which meets all the API 610 requirements for pumps that need to work at high pressure and high temp environments.

4. The Axial Flow Pump

This pump is the best choice for getting a higher flow rate without a higher head-to-match.

Progressive Cavity Pump

Progressive Cavity Pump Market Research Report Information: by Power Rating (Up to 50 HP, 51 HP–150 HP and Above 150 HP), End-User (Oil & Gas, Water & Wastewater Management, Food & Beverage, Chemical & petrochemical and others) and Region (North America, Europe, Asia-Pacific, Middle East & Africa and South America) – Forecast till 2025.To get more news about Progressive cavity pump part, you can visit brysonpump.com official website.
The global Progressive Cavity Pump Market is projected to be valued at USD 4.29 Billion by 2025, with 6.84% CAGR during the forecast period, 2019–2025. Progressive cavity pumps are used in fluid metering and pumping of viscous fluids. These pumps are used in applications wherein high discharge pressure with a smooth flow is required. This pump is a type of positive displacement pump that transfers fluid through the pump, with high operational efficiency in the range of 55% to 77%.

The global progressive cavity pump market is segmented based on power rating, end-user, and region.

Based on power rating, the global market is segmented into up to 50 HP, 51 HP – 150 HP, and above 150 HP. The up to 50 HP segment is projected to be the largest market share in the global progressive cavity pump market owing to its wide application in industries to transfer slurries and fluids.

By end-user, the market is segmented into oil & gas, water & wastewater, food & beverage, chemical & petrochemical, and others. The water & wastewater segment is projected to be the largest and fastest-growing segment, owing to its wide application for the treatment of water due to its benefits in water treatment plants such as easy to regulate the feed of sodium hypochlorite (NaOCI) over the entire dosing range, and operates without pulse.
Regional Outlook

The global progressive cavity pump market is segmented into five regions, namely Asia-Pacific, Europe, North America, the Middle East & Africa, and South America.

The market in North America holds the largest market share; it is expected to be the fastest growing region in the progressive cavity pump owing to an increase in investments in water and wastewater infrastructure and growth in oil & gas industry. The US is the largest and fastest-growing market owing to increase its shale gas production.

In Europe, Germany is expected to be the largest and the fastest-growing country in the progressive cavity pump market owing to an increase in the number of progressive cavity pump manufacturers and the rising demand for energy-efficient pumps. For instance, in December 2017, Netzsch (Germany) added a new line of progressive cavity pump ideal for wear-intensive applications.

In the Middle East & Africa, Saudi Arabia, is projected to be the largest and the fastest-growing country in the progressive cavity pump market due to the increased crude production from oilfields and a surge in offshore exploration during the forecast period. According to BP Energy Outlook 2019, crude oil and condensate production for the year 2017 was accounted for 10,175 barrels per day which increased to 10,534 barrels per day in 2018. Hence, a significant increase in oil production drives the demand for progressive cavity pump in Saudi Arabia during the forecast period.

In South America, Brazil is expected to be the largest and the fastest-growing country in the progressive cavity pump market on account of the increasing investments in oil production and exploration projects in the country during the forecast period.

Progressive Cavity Pumps Market Size 2023

According to latest report published by Fortune Business Insights, The Progressive Cavity Pumps Market is projected to grow from USD 4.77 billion in 2021 to USD 7.09 billion in 2028 at a CAGR of 5.8% in the 2021-2028 period. Growth rate or CAGR exhibited by a market for a certain forecast period is calculated on the basis of various factors and their level of impact on the market. These factors include market drivers, restraints, industry challenges, market and technological developments, market trends, etc.To get more news about Progressive Cavity Pump Spare Parts, you can visit brysonpump.com official website.
Progressive Cavity Pump (PCP) Market Size, Share and COVID-19 Impact Analysis, By Pumping Capacity (GPM) (0 to 500, 500 to 1000, Above 1000), By Power Rating (HP) (Up to 50, 51 to 100, Above 100), By End-user (Oil and Gas, Water and Wastewater, Food and Beverages, Chemicals and Petrochemicals, Pulp and Paper, and Others), and Regional Forecast, 2021-2028.
Fortune Business Insights follows a robust research methodology that involves data triangulation based on top-down, bottom-up approaches, and validation of the estimated market numbers through primary research.
The information used to estimate the market size and forecast for various segments at the global, regional, and country level is derived from the most credible published sources and through interviews with the right stakeholders.

The outbreak of the COVID-19 pandemic has negatively impacted various business sectors across the world. Various impositions like lockdown, social distancing and ban on imports and exports have impacted the production and distribution of various goods and services, which were considered as non-essential by the governments. Many enterprises in the Progressive Cavity Pumps Market were obliged to temporarily suspend operations due to the COVID-19 pandemic, in order to comply with new government rules aimed at preventing the disease’s spread. This pause in activities has a direct influence on the market’s revenue flow.
It includes a product overview and scope of the global Progressive Cavity Pumps Market. It offers a summary of the segmental analysis provided in the report. Here, product, application, and regional segments are highlighted. This chapter also includes market estimations related to revenue and sales.

Competition: This section sheds light on the competitive situations and trends, gives an analysis of manufacturers and provides figures related to average price by the player, revenue and revenue shares of individual market players, sales, and sales shares of individual players.

Region-wise Sales Analysis: The report in this section offers market numbers, and an analysis of revenue, sales, and market shares of individual regions. In addition, it provides sales and sales growth rate, pricing structure, revenue, and some other estimations for each regional market that has been studied.

Company Profiles: This section of the report offers in-depth insightful information about the financial and strategic business data of some of the leading companies operating in the global Progressive Cavity Pumps Market landscape. In addition, product specifications, portfolios, regional footprint, revenue shares, and several other details are also covered in this chapter of the report.

NEW PROGRESSIVE CAVITY PUMP DESIGN IS EASY TO MAINTAIN

Progressive cavity pumps have their place in pumping systems. But man, are they a bear to work on. Netzsch just released a new progressive cavity pump design that takes about 90% of the hassle out of maintaining their progressive cavity pumps.To get more news about progressive cavity pump rotor, you can visit brysonpump.com official website.

WHAT IS A PROGRESSIVE CAVITY PUMP?

In case you're not familiar with them, progressive cavity pumps are best suited for shear sensitive applications, like transferring fruits and vegetables. They're also great for handling abrasive and corrosive fluids.

At the heart of every progressive cavity pump is a rotor and stator. As the single helix rotor revolves eccentrically within the double helix of the stator, a continuous cavity is formed and progresses towards the discharge end of the pump as the rotor rotates.

If you’ve ever worked on a progressive cavity pump, you know how difficult it is to replace the rotor or stator if something fails or the pump runs dry. The whole pump must be removed, repaired, and realigned after being reinstalled. It is a very tedious and time-consuming job.
This is really where Netzsch’s NEMO FSIP Progressive Cavity Pump shines. FSIP is an acronym for Full Service In Place, meaning you can service the pump while it is installed. Its design has been re-engineered to provide full access to all the wear parts without requiring any special tools. You can simply remove and replace all rotating parts without having to disconnect the pump from the piping or having to remove the motor.Netzsche NEMO FSIP Progressing Cavity Pump

The NEMO FSIP unit is especially useful where pumps are installed in wear-intensive environments requiring more service and maintenance work. The workload required to repair this pump is minimal, saving time and increasing profitability. We saw how easy it is to service this pump at WEFTEC 2015. Watch the demo video below to see for yourself.

Progressive Cavity Pump

Progressive Cavity Pump Market Report involves extensive analysis of key growth drivers, opportunities, latest challenges, restraining factors which provides appropriate data on growing regions, and future trends of top Manufacturers .To get more news about progressive cavity pump, you can visit brysonpump.com official website.
The “Progressive Cavity Pump Market” 2022 Growth Research Report covers qualitative and quantitative insights on key industry trends, Size, Share, growth patterns, regional developments and market dynamics. The report tracks all the recent developments, demand scope, latest innovations, investment feasibilities, growth strategies, and revenue estimations analysis. The Progressive Cavity Pump market research study highlights traders, distributors, supplier’s information, import-export scenario. The report has potential to provide new opportunities to user that aims to strengthen the latest business growth, higher revenues and CAGR status. Additionally, the report contains top manufacturers analysis with SWOT analysis, Porter’s Five Forces analysis that highlights market size and share across all the regions.

The USA market for Progressive Cavity Pump is estimated to increase from USD million in 2022 to reach USD million by 2028, at a CAGR during the forecast period of 2023 through 2028.

The China market for Progressive Cavity Pump is estimated to increase from USD million in 2022 to reach USD million by 2028, at a CAGR during the forecast period of 2023 through 2028.

The Europe market for Progressive Cavity Pump is estimated to increase from USD million in 2022 to reach USD million by 2028, at a CAGR during the forecast period of 2023 through 2028.

The global key manufacturers of Progressive Cavity Pump include ITT Bornemann, Leistritz, Sulzer, FMC Technologies and General Electric Company, etc. In 2021, the global top five players had a share approximately % in terms of revenue.

In terms of production side, this report researches the Progressive Cavity Pump production, growth rate, market share by manufacturers and by region (region level and country level), from 2017 to 2022, and forecast to 2028.

In terms of sales side, this report focuses on the sales of Progressive Cavity Pump by region (region level and country level), by company, by Type and by Application. from 2017 to 2022 and forecast to 2028.

Key Companies and Market Share Insights:

In this section, the readers will gain an understanding of the key players competing. This report has studied the key growth strategies, such as innovative trends and developments, intensification of product portfolio, mergers and acquisitions, collaborations, new product innovation, and geographical expansion, undertaken by these participants to maintain their presence. Apart from business strategies, the study includes current developments and key financials. The readers will also get access to the data related to global revenue, price, and sales by manufacturers for the period 2017-2022. This all-inclusive report will certainly serve the clients to stay updated and make effective decisions in their businesses.

REPLACING PROGRESSIVE CAVITY PUMPS WITH PERISTALTIC PUMPS

Progressive cavity pumps are a type of pump that are very resistant to abrasion. There is no metal-metal contact, as is the case with gear or lobe type pumps, nor do they work at high speeds like centrifugal pumps, since they are designed to withstand a certain degree of abrasion.To get more news about progressive cavity pump spare parts, you can visit brysonpump.com official website.

However, there are applications in which some components wear out and cause problems.

In some applications with highly abrasive products, the life of the stator and the rotor of the progressive cavity pumps is limited, since there is significant friction between the metal rotor and the rubber stator.

In other applications, where the product polymerises or plasticises when in contact with air (for example latex), there could be some sealing problems in the mechanical seals.

Another limitation of progressive cavity pumps is that they are completely unable to run dry.The product being pumped lubricates the friction between the stator and the rotor. If the pump runs dry, the stator is immediately damaged.
No moving parts are in contact with the product. This way, the abrasive product does not affect the lifetime of any component. They also work at very low revolutions. The speed range of industrial peristaltic pumps is very low, usually under 50 rpm. Thus, the lifetime of the hose is not at all affected by the abrasive effect of the pumped product, achieving a useful life of the hose that is the same as what is obtained by pumping a non-abrasive product.
They don’t need mechanical seals. By not having any moving parts in contact with the product, there is no need to use complex sealing systems such as mechanical seals, packing glands or other things, removing the problems associated to these components with some complicated products.
They can run dry indefinitely. The product being pumped does not provide any lubrication, so the pump can work indefinitely without product, without any damage being caused.
They can prime dry at very high elevations. The suction capacity of peristaltic pumps is very high and they do not need to be flooded to do so.