User blogs

Sintered Stone: A Comprehensive Guide

Sintered stone is a synthetic surfacing material made entirely of minerals and formed by heat. Unlike engineered stone countertops or quartz countertops, which use resins as binders, sintered stone contains no binders. The materials are heated to such a high temperature and pressed that the minerals fuse, essentially becoming their own binder. Sintered stone is used for kitchen and bathroom countertops. In feel and appearance, sintered stone is similar to quartz, granite, and porcelain countertop materials.Get more news about Sintered Stone,you can vist our website!

How It’s Made
Primarily manufactured in Italy, Spain, and China, sintered stone counters start with recycled materials like quartz, porcelain, and glass, along with raw minerals such as zircone, ematite, and albite. These materials are ground to a fine powder. They are fired to extremely high temperatures (over 1,000°C or 1,832°F) until they sinter—form a cohesive mass short of melting. The sintered materials are formed into sheets under extremely high pressure.

Main Uses
Sintered stone is a unique kitchen and bathroom countertop material that combines many of the design and appearance positives of favorites like quartz or granite countertops while eliminating negatives like water absorption and heat sensitivity. Sintered stone feels like real stone because it is a hybrid of real stone.

Sintered stone can be installed on nearly any surface that requires durable, large format materials: flooring, wall cladding, and exterior facades and siding.

Cost
Sintered stone countertops cost from $65 to $150 per square foot. To compare, quartz countertops including installation cost $50 to $75 per square foot though they may cost as much as $200 per square foot. Labor to install quartz countertops may cost up to $30 per square foot.

Durability
Sintered stone is highly durable. Hot pans can rest on sintered stone without melting or scorching the surface. The material can be chopped on, cut on, scratched, stained, and scored to little or no effect. The sun’s UV rays will not fade sintered stone. Freeze-thaw events will not crack sintered stone.

Sintered Stone: The Future of Surface Materials
Sintered stone is a synthetic surfacing material made entirely of minerals and formed by heat. Unlike engineered stone countertops or quartz countertops, which use resins as binders, sintered stone contains no binders. The materials are heated to such a high temperature and pressed that the minerals fuse, essentially becoming their own binder.Get more news about Sintered Stone,you can vist our website!

What is Sintered Stone?
Sintered stone is a unique kitchen and bathroom countertop material that combines many of the design and appearance positives of favorites like quartz or granite countertops, while eliminating negatives, like water absorption and heat sensitivity. Sintered stone feels like real stone because it is a hybrid of real stone.

How is Sintered Stone Made?
Primarily manufactured in Italy, Spain, and China, sintered stone counters start with recycled materials like quartz, porcelain, and glass, along with raw minerals such as zircone, ematite, and albite. These materials are ground to a fine powder. They are fired to extremely high temperatures (over ,000°C or ,8°F) until they sinter—form a cohesive mass short of melting. The sintered materials are formed into sheets under extremely high pressure.

Uses of Sintered Stone
Around the home, sintered stone is used to make kitchen and bathroom countertops. Sintered stone can be installed on nearly any surface that requires durable, large format materials: flooring, wall cladding, and exterior facades and siding.

Cost and Durability
Sintered stone countertops cost from $65 to $50 per square foot. To compare, quartz countertops, including installation, cost $50 to $75 per square foot, though they may cost as much as $00 per square foot. Labor to install quartz countertops may cost up to $0 per square foot.

Sintered stone is highly durable. Hot pans can rest on sintered stone without melting or scorching the surface. The material can be chopped on, cut on, scratched, stained, and scored, to little or no effect. The sun’s UV rays will not fade sintered stone. Freeze-thaw events will not crack sintered stone.

In conclusion, sintered stone is a versatile and durable material that offers a wide range of applications. Its unique properties make it an excellent choice for both interior and exterior applications. With its natural look and feel, it’s no wonder that sintered stone is becoming increasingly popular in modern home design.

European Commission Officially Recognizes Sintered Stone

The European Commission and European Organization for Technical Assessment have adopted a new European Assessment Document (EAD) that defines a new product category known as sintered stone. The definition is as follows:Get more news about Sintered Stone,you can vist our website!

An industrial product consisting of a wet mix of minerals, without the use of resin or cement. The material is cold-formed by vacuum vibro-compression and then consolidated, after drying, by sintering at temperatures between 1,100 and 1,200°C. The production process is reversible. The material can be used in architecture and design for various interior and/or exterior applications and can be installed by means of adhesives, structural bonding or mechanical fixings.

lapitec sintered stoneThe material is produced in large slabs and boasts high levels of resistance against scratches, temperature changes, fire, salt water, humidity, UV rays, and more. Above all, it is environmentally sustainable, as it is produced without the use of petroleum derivatives. As specified in the EAD, the material is the result of a reversible process, enabling it to revert to its original state at the end of its lifespan and be reused. These properties make it a valuable material for construction and design, both on land and at sea, and it is compatible with numerous global certifications for quality and sustainability.

The EAD ‪090142-00-0404, which ‪will soon be cited in the Official Journal of the European Union, contains the list of essential characteristics and specifies the test methods necessary to verify the performance of this innovative surface. An important breakthrough that sheds light on ‪the different specificities of the sintered stone and ceramic products including ultra-compact and porcelain materials, in order to ‪avoid overlaps, confusion and misuse of terms. From now on, surfaces that meet the requirements of the new EAD can be CE marked and circulated even more easily within the European Community’s borders.

Trends in architectural surfaces: sintered stone, 3D printing and sustainability

There are all kinds of design shows such as the Salone del Mobile, Maison & Objet and Design Miami/Basel that have a huge influence on architecture and interior design. There’s only one, though, the UK-based Surface Design Show, that’s considered the leading event to discover the major trends set to influence the world of architectural surfaces, and surface design.Get more news about Sintered Stone,you can vist our website!

In terms of manufacturing, they revolve around sustainability as well as the use of innovative, environmentally-friendly materials with superior technical capabilities, such as sintered stone.

“This trend allows for consumers to have peace of mind in the environmental effects of the material they are choosing, all the while not having to compromise design,” says Alvaro Palencia, the head of architectural projects for Neolith North America, a brand of all-natural, premium sintered stone for the kitchen, bath, floors, walls, and exterior facades.

A raw material surface manufactured in a carbon neutral environment in Castellon, Spain, Neolith’s sintered stone is made using a mixture of natural clay, feldspar, silica and mineral oxides combined with extremely high temperatures.
Natural, plastic-free and composed of up to 90 per cent recycled materials — as well as completely recyclable — it’s an ultra-compact surface that doesn’t generate any industrial water waste to produce.

Best of all, it can be made to mimic everything from marble and stone to concrete, wood, iron and steel.

“Sintered stone is a man-made surface that allows for detailed, controlled designs that are unattainable with natural stone,” explains Palencia.

“The result is a unique product that combines elevated design elements with high functionality that includes everything from being waterproof, easy to clean and ultra-hygienic to UV, cold, ice and high temperature resistant, as well as lightweight and bend resistant.”
In September 2022, Neolith launched a new technology that enables the company to manufacture unique and natural reproductions with an infinite number of geometric projections, transparencies and semi-transparencies and with a wide range of unique surface textures.

100 per cent of the energy used to produce this new generation of surfaces comes from renewable sources, and all the water used in the process is recycled.

“From cladding the entire exterior of a home, to the floor-to-ceiling trends, and then of course flooring and countertop usages. This product is virtually unlimited in uses,” says Palencia.

The 3D printing technology gives the brand the opportunity to offer architects and designers exclusive design tools to turn their creations into reality. It also opens doors to new textures never before imagined in the industry, particularly for kitchen and bathroom countertops.

The Surprising Qualities of Sintered Stone Revealed

Lapitec is a revolutionary material with unique qualities, as can be seen through its 25 registered patents. As the world’s only certified sintered stone, Lapitec is made from 100% natural and incredibly pure minerals, ideal for adding a touch of charm to any environment.Get more news about Sintered Stone,you can vist our website!

A full-bodied material, Lapitec is identical on the inside and outside with no prints on the surface. Lapitec large format slab of 3365x1500mm allows it to be used for many interesting applications such as bathroom and kitchen countertops, flooring, façade, swimming pools and more.

In this video, Angelina, along with Janice (Product Manager of Hafary and Editor of Lookbox Living) shares more about Lapitec and answer all key questions about the material.
World Furniture is entering its 23rd year of business, and remains one of Ireland’s leading wholesalers, delivering throughout the UK and Ireland, alongside a growing direct container programme to many countries across the globe.

This year’s NEC event saw World Furniture present a significant number of new ranges in sintered stone. Having gained a formidable reputation for gloss/glass and melamine dining ranges in attractive textures and colours, this development is a natural progression for a company that considers its products innovative, of exceptional quality and price sensitive.

Essentially, sintered stones are the next generation on from quartz tops – further perfecting the blend of man-made processes and natural minerals to create a surface which is more resistant to chemicals, abrasion, scratching, impact and thermal shock.

Sintered stone is full of benefits which make it one of the most suitable materials available for dining tables and other home products, says World Furniture. Its benefits include: resistant to scratching; resistant to UV rays; resistant to high temperatures; waterproof; and recyclable, and 100% natural. These attributes are beneficial to both retailers and end-consumers, and the range of natural finishes – such as kass gold, vilas grey, and Italy white – make for eye-catching pieces of furniture. There are 12 new designs and 24 different colour and size options.

To run alongside such a significant launch of dining tables, World Furniture has developed an extensive range of chairs in an array of designs and colours. The emphasis this year is very much on textures and colours, says Marc Bunting: “Our focus for 2022 has been firmly on design for our sintered stone ranges.

“In order to complement our tables, we felt that colour and texture in fabrics need to be at the forefront. We see a willingness from our customers to get more colour into their floorspace – not just for show, but because consumers are asking for it.

Sintered Stone Countertop VS Quartz Countertop

If you’re in the market for a new kitchen countertop, you likely have one burning question: What are the most popular countertops? And then also these: Are they durable? Are they expensive? What are the pros and cons of them?... So many questions!Get more news about Sintered Stone,you can vist our website!

Luckily,today we will mainly discuss two kinds of popular countertop -sintered stone countertop and quartz countertop.Now let’s get into it!Sintered stone is a super large new porcelain material made of natural raw materials through special process, pressed with a press of more than 10000 tons (more than 15000 tons), combined with advanced production technology and fired at a high temperature of more than 1200 ℃, which can withstand the processing processes of cutting, drilling, grinding and so on.

What is sintering?

Sintering is the process of combining a variety of materials into a solid piece. This process actually imitates the natural process of creating granite.

Basically, the sintering process is an artificial version of the high temperature and high pressure produced by the earth on the material to form a specific surface.The sintered surface is made of natural materials through the engineering sintering process, simulating the natural compression and heat of the environment.

The sintered surface gives people the illusion of natural defects and unique quality. Sintered stones can look like natural stones, wood, or even smooth surfaces.

This kind of stone can be made into various colors, shapes, sizes and textures, while still using natural materials. This stone is a relatively light material that requires less surface structural elements.
1.it is the most ever-lasting surface you can get

The Mohs hardness of a sintered stone countertop is grade 6-7, which can resist scratching and trying to scratch. The higher the Mohs hardness, the less likely it is to leave scratches on the surface.The hardness of quartz is between 5-6.

with A1 grade fire resistance , a sintered stone countertop will not deform in direct contact with high-temperature objects. It will not produce any physical changes (shrinkage, rupture, discoloration) or emit any gas or smell when encountering an open fire of 2000 ℃.

A sintered stone countertop is also corrosion-resistant.It is resistant to various chemicals, including solutions, disinfectants, etc.

2.it is very easy to clean

A smooth texture, making a sintered stone countertop easy to clean and maintain. The surface is not porous which means that spills will be easily wiped away while dirt or dust won't stick to the surface, so you don't need to worry about time consuming cleaning routine.
3.it is really healthy

The surface of a sintered stone countertop can be in direct contact with food. It is made of pure natural material. It is 100% recyclable, non-toxic and radiation-free. At the same time,a sintered stone countertop also fully meets the needs of human sustainable development, health and environmental protection.